As part of its ongoing programme of continuous improvement, Hurst Doors has installed two new high-efficiency glue application machines at its manufacturing facility, which it says supports a long-term commitment to sustainable operations.

The new equipment delivers a more precise and consistent glue bead, significantly reducing adhesive waste and the release of harmful VOCs (volatile organic compounds) into the atmosphere. The upgrade has also enhanced production line efficiency, improving bonding quality while reducing manual handling on the shop floor.

“This investment is another step forward in our drive to improve manufacturing performance while reducing our environmental footprint,” said Kevin Wheatman, director and general manager at Hurst Doors. “By using adhesive more efficiently, we’re not only cutting waste, but also creating a safer and cleaner working environment for our team.”

The installation follows a series of upgrades across Hurst’s operations over the last two years, including the rollout of new machinery, enhancements to material storage and handling, and significant investment in a new paint plant and supporting infrastructure.

Together, these improvements support a more streamlined, responsive manufacturing process, helping to reduce downtime, improve throughput, and deliver consistent quality at scale.

“We’re focused on making practical, measurable improvements that support both our sustainability goals and the performance expectations of our customers,” Kevin added. “This includes how we manufacture, how we reduce waste, and how we continue to design products like the Securicore PAS24 panel with recyclability and efficiency in mind.”

In addition to improving production processes, Hurst maintains closed-loop recycling partnerships for materials such as glass, MDF, polystyrene, and PVC-U, ensuring waste is diverted from landfill wherever possible. The company also invests in the energy performance of its door panels, contributing to lower carbon emissions and reduced heating bills for homeowners.

Kevin concluded: “We’re committed to building a manufacturing environment that reflects the standards we set for our products – efficient, responsible, and built for the future.”