UKO Glass has installed its latest manufacturing asset, the LIVA 1‑LCYM‑S 25‑321/6.

Designed to transform the way insulated glass units are manufactured, the new machine delivers production speeds up to three times faster than previous processes.

It has the ability to produce up to 500m2 per day and handle glass from 3mm to 19mm thick, manufacture triple glazed units up to 70mm thick and oversized units up to 3.2 x 2.5 metres using the built-in tilt table.

The machine incorporates an advanced press and washing system and one of the system’s key innovations is its automated gas-filling functionality. By filling units inside the press using built‑in calculations, the system eliminates the need for manual gas filling, reducing labour time, and ensuring each unit is ready for sealing once exiting the press.

This enhancement is said to significantly accelerate production while maintaining consistently high quality.

In addition, the machine’s intelligent detection technology automatically identifies whether the glass is coated and confirms correct orientation before processing. This feature dramatically reduces the risk of human error and a more streamlined workflow.

With the new line performing nearly every step except sealing, the factory can now operate with fewer standalone machines, freeing up valuable floor space. This additional room has enabled UKO Glass to expand its dispatch area and increase daily product output, supporting the company’s long‑term growth strategy.

Tony McAspurn, production manager at UKO Glass commented: “This machine represents a major leap forward for our production capabilities. Its speed, precision, and automation allow us to deliver higher volumes and even better quality while improving workflow across the entire factory. Investing in technology like this helps us continue meeting the growing demands of our customers.”